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Biogas Pre-Processing · Macerator

Macerator

Macerator

Macerates and homogenizes organic waste and slurry into a uniform, pumpable consistency — avoiding the clogging of pipes, fittings and pumps downstream, and letting smaller-diameter pipework carry the same flow. Four series across integrated-motor and remote-drive configurations, with same-size or reduced outlets, covering 1 to 80 m³/hr.

PMI series macerator with integrated motor and same-size inlet and outlet flanges
Macerator
Throughput
1 – 80 m³/hr
Drive capacity
0.75 – 15 HP
Delivery head
3 m
Series
PMI · PMT · PMI-R · PMT-R

What it’s for

One Cutting Mechanism, Four Configurations

Every series shares the same cutting mechanism: a tri-hammer impeller works against a fixed cutter ring to macerate solids as they pass through, carried on a shaft running in a bearing behind a mechanical seal. What changes between series is how it's driven and how it connects.

PMI and PMT mount their own motor directly on top of the pump; PMI-R and PMT-R are remote-drive versions with no integrated motor, for driving from an external or belt-mounted source. Independently, PMI and PMI-R keep the same diameter at inlet and outlet; PMT and PMT-R reduce the outlet, so a smaller-bore discharge line can carry the same throughput.

Construction

Which Series Fits?

Four series, one mechanism — differing only in how they're driven and how the outlet is sized.

PMI series macerator with integrated motor
01 PMI Series Integrated motor · same-size inlet and outlet · 4 models, 10 – 80 m³/hr
PMT series macerator with integrated motor and reduced outlet
02 PMT Series Integrated motor · reduced outlet · 9 models, 1 – 80 m³/hr
PMI-R series remote-drive macerator
03 PMI-R Series Remote drive · same-size inlet and outlet · 4 models, 10 – 80 m³/hr
PMT-R series remote-drive macerator with reduced outlet
04 PMT-R Series Remote drive · reduced outlet · 9 models, 1 – 80 m³/hr

Specifications

Technical Data

PMI Series — Integrated Motor, Same-Size Outlet

Columns
Inlet / outlet · cutting ring · max. throughput at 3% dry substance · speed · drive · weight
PMI 10
125 / 125 mm · 200 mm cutting ring · 10 m³/hr · 1500 rpm · 5.5 HP (4 kW) · 190 kg
PMI 20
125 / 125 mm · 200 mm cutting ring · 20 m³/hr · 1500 rpm · 7.5 HP (5.5 kW) · 195 kg
PMI 40
150 / 150 mm · 300 mm cutting ring · 40 m³/hr · 1000 rpm · 10 HP (7.5 kW) · 330 kg
PMI 80
150 / 150 mm · 300 mm cutting ring · 80 m³/hr · 1000 rpm · 15 HP (11 kW) · 340 kg

PMT Series — Integrated Motor, Reduced Outlet

Columns
Inlet / outlet · cutting ring · max. throughput at 3% dry substance · speed · drive · weight
PMT 01
125 / 40 mm · 120 mm cutting ring · 1 m³/hr · 1500 rpm · 0.75 HP (0.55 kW) · 65 kg
PMT 02
125 / 40 mm · 120 mm cutting ring · 2 m³/hr · 1500 rpm · 1 HP (0.75 kW) · 72 kg
PMT 05
125 / 40 mm · 155 mm cutting ring · 5 m³/hr · 1500 rpm · 1.5 HP (1.1 kW) · 80 kg
PMT 08
125 / 40 mm · 155 mm cutting ring · 8 m³/hr · 1500 rpm · 2 HP (1.5 kW) · 85 kg
PMT 09
125 / 40 mm · 180 mm cutting ring · 10 m³/hr · 1500 rpm · 3 HP (2.2 kW) · 93 kg
PMT 10
150 / 65 mm · 200 mm cutting ring · 10 m³/hr · 1500 rpm · 5.5 HP (4 kW) · 164 kg
PMT 20
150 / 65 mm · 200 mm cutting ring · 20 m³/hr · 1500 rpm · 7.5 HP (5.5 kW) · 170 kg
PMT 40
200 / 80 mm · 300 mm cutting ring · 40 m³/hr · 1000 rpm · 10 HP (7.5 kW) · 250 kg
PMT 80
200 / 80 mm · 300 mm cutting ring · 80 m³/hr · 1000 rpm · 15 HP (11 kW) · 260 kg

PMI-R Series — Remote Drive, Same-Size Outlet

Columns
Inlet / outlet · cutting ring · max. throughput at 3% dry substance · speed · drive · weight
PMI-R 10
125 / 125 mm · 200 mm cutting ring · 10 m³/hr · 1500 rpm · 5.5 HP (4 kW) · 160 kg
PMI-R 20
125 / 125 mm · 200 mm cutting ring · 20 m³/hr · 1500 rpm · 7.5 HP (5.5 kW) · 165 kg
PMI-R 40
150 / 150 mm · 300 mm cutting ring · 40 m³/hr · 1000 rpm · 10 HP (7.5 kW) · 270 kg
PMI-R 80
150 / 150 mm · 300 mm cutting ring · 80 m³/hr · 1000 rpm · 15 HP (11 kW) · 280 kg

PMT-R Series — Remote Drive, Reduced Outlet

Columns
Inlet / outlet · cutting ring · max. throughput at 3% dry substance · speed · drive · weight
PMT-R 01
125 / 40 mm · 120 mm cutting ring · 1 m³/hr · 1500 rpm · 0.75 HP (0.55 kW) · 60 kg
PMT-R 02
125 / 40 mm · 120 mm cutting ring · 2 m³/hr · 1500 rpm · 1 HP (0.75 kW) · 67 kg
PMT-R 05
125 / 50 mm · 155 mm cutting ring · 5 m³/hr · 1500 rpm · 1.5 HP (1.1 kW) · 75 kg
PMT-R 08
125 / 50 mm · 155 mm cutting ring · 8 m³/hr · 1500 rpm · 2 HP (1.5 kW) · 80 kg
PMT-R 09
125 / 65 mm · 180 mm cutting ring · 10 m³/hr · 1500 rpm · 3 HP (2.2 kW) · 88 kg
PMT-R 10
150 / 65 mm · 200 mm cutting ring · 10 m³/hr · 1500 rpm · 5.5 HP (4 kW) · 140 kg
PMT-R 20
150 / 65 mm · 200 mm cutting ring · 20 m³/hr · 1500 rpm · 7.5 HP (5.5 kW) · 150 kg
PMT-R 40
200 / 80 mm · 300 mm cutting ring · 40 m³/hr · 1000 rpm · 10 HP (7.5 kW) · 210 kg
PMT-R 80
200 / 80 mm · 300 mm cutting ring · 80 m³/hr · 1000 rpm · 15 HP (11 kW) · 220 kg

Operating limits — all series

Permissible internal pressure
10 bar
Permissible negative pressure
0.5 bar
Permissible medium temperature
80°C
Delivery head
3 m

Applications

Where It’s Specified

Biogas feedstock homogenizing

Breaks down mixed and inconsistent organic waste into a uniform slurry before it reaches the digester, for more predictable, efficient digestion.

Pipe & pump protection

Prevents the clogging of pipes, fittings and pumps downstream — letting smaller-diameter pipework carry the same throughput and saving on fitting costs.

Line chopping & mixing

Preparation, line chopping, mixing, processing and treatment of waste products across a wide range of industrial applications.

Wastewater & slurry transfer

Feeds directly into the PCG chopper grinder pump for onward transfer of wet organic material.

Common questions

Frequently Asked Questions

What's the difference between PMI and PMT?

PMI keeps the same diameter at inlet and outlet. PMT reduces the outlet, so a smaller-bore discharge line can carry the same throughput.

What's the difference between the standard and "-R" series?

The standard PMI and PMT series mount an integrated motor directly on the pump. The "-R" (remote drive) series has no integrated motor, for driving from an external or belt-mounted source.

What throughput range is available?

1 to 80 m³/hr at 3% dry substance, across 26 models between the four series — sized to your flow rather than a single fixed capacity.

Tell us your flow and drive setup, and we’ll size the
macerator.