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Biogas Pre-Processing · Grass & Straw Shredder

Napier Grass Shredder

Grass & Straw Shredder

Shreds Napier grass, rice straw, corn stalks and other high-fibre feedstock down to a uniform particle size before it reaches the digester — the same fibrous material that resists breakdown and slows biogas output when fed in whole. A compact, wheeled unit sized for farm and biomass-unit installation rather than a fixed processing line.

Chain-fed hopper and cutting chamber of the grass and straw shredder
Napier Grass Shredder
Feed inlet
500 × 1150 mm
Throughput
1.5 – 2 t/hr
Power
20 HP
Speed
1470 rpm

What it’s for

Built for Fibrous Feedstock

High-fibre material — Napier grass, rice straw, corn stalks — resists the breakdown that digestion depends on, and feeds unevenly when left whole. A chain-fed hopper carries material into a chamber of 48 double-edged blades and 2 double-edged chopping knives, reducing it to a consistent particle size at up to 2 tonnes an hour.

The compact, wheeled frame fits into a farm or biomass-unit installation without dedicated processing-line space, is simple and user-friendly to run, and is built for minimal maintenance under continuous agricultural use.

Construction

How It’s Built

Long grey feed table leading into the cutting chamber
01 Feed table & chain Stalks and straw go in along the feed table, carried by a 155 mm chain through the 500 × 1150 mm inlet.
Red funnel hopper on top of the cutting chamber
02 Top hopper Funnel inlet on top of the cutting chamber.
Cutting chamber behind its red guard
03 Cutting chamber 48 double-edged blades and 2 double-edged chopping knives, at 1470 rpm.
Steel frame on red wheels carrying the motor
04 Wheeled frame & motor Steel frame on wheels carrying the 20 HP, 380 – 415 V three-phase motor.

Specifications

Technical Data

Dimensions

Model
PN-1.5-20
Machine body (L × W × H)
1350 × 1750 × 1280 mm
Feed inlet (W × L)
500 × 1150 mm
Chain width
155 mm

Cutting assembly

Double-edged blades
48
Double-edged chopping knives
2

Performance

Production efficiency
Approx. 1.5 – 2 t/hr
Rotational speed
1470 rpm

Rating

Power
20 HP
Motor voltage
380 – 415 V, 50 Hz, 3-phase

Applications

Where It’s Specified

Biogas plant feedstock prep

Reduces Napier grass, rice straw and other high-fibre biomass to a uniform particle size before it reaches the digester, where whole fibrous material would otherwise resist breakdown and slow gas output.

Organic composting

Sized output for composting units handling high-fibre green waste and crop residue.

Agricultural waste management

Processes farm residue — straw, stalks and cut grass — on site rather than trucking it elsewhere for disposal.

Biofuel, biomass & animal feed

The same uniform particle size suits biofuel and biomass processing lines, and animal feed preparation.

Common questions

Frequently Asked Questions

What feedstock can it handle?

High-fibre organic material such as Napier grass, rice straw and corn stalks — feedstock that resists breakdown and would otherwise slow digestion if fed whole.

What throughput can we expect?

Approximately 1.5–2 tonnes an hour, at 20 HP and 1470 rpm, through 48 double-edged blades and 2 double-edged chopping knives.

Does it need a dedicated processing line?

No — it’s a compact, wheeled unit sized for farm and biomass-unit installation, not a fixed processing line.